K2 Kickboard, Revived
Projects / K2 Kickboard, Revived03 / 07
Project

K2 Kickboard, Revived.

A 2000 K2 Kickboard Pro, left outside to rot. Stripped, polished back to bare aluminium and rolling again.

RestorationScooterJan – Mar 2022
Original post on geekbeak.com
Gallery6 photos
The Kickboard as found
Before — as found
Polished steering fork
The polish
Restored K2 badge
The badge
K2 Kickboard fingerboard toy with the scooter
Mini me
Corroded front fork before
Fork, before
Polished rear fender and new grip
Rear, after
The story

From rust bucket to mirror shine.

8 chapters

A 2000 K2 Kickboard Pro, the three-wheeled scooter with the twin front wheels. This one had been left outside and was in quite a sorry state: corroded fork, perished wheels, grimy deck and a badge that had seen better days.

Over a couple of months it came completely apart. Some parts were replaced, everything else was soaked and cleaned, and then came the big job: sanding and polishing the aluminium back to sparkling. Every photo from the restoration is below, in order.

0119 Jan 2022

What I started with

Here’s what I started with. The Kickboard had been left outside and was in quite a sorry state.

From a distance it still looked like a Kickboard. Up close, the aluminium had gone dull and chalky, the springs and bolts on the front fork were corroded, the wheels were worn and discoloured, and the deck was scuffed and grimy, with the K-K Kickboard logo only just hanging on. The K2 badge on the fork was crusty and peeling.

The K2 Kickboard as found, side view on a table
As found
The Kickboard from the side, before restoration
Side view, before
Twin front wheels and K2 badge on the fork, worn
Front fork and badge
Underside of the front fork with the damaged badge
Fork underside, badge peeling
Corroded front fork springs from the side
Corroded fork and springs
Another angle on the corroded front fork
Fork, another angle
Grimy fork mount on the underside of the deck nose
Grime under the deck nose
Scuffed deck with the K-K Kickboard logo
The deck logo
Side view showing the deck underside and logo
Deck underside
Worn rear wheel and dull fender
Rear wheel and fender
Rear fender and perished rear wheel close up
Rear, close up
0219 Jan 2022

Some parts needed replacing

Once it was apart, it was clear some parts needed to be replaced. These two were too far gone to save.

Two worn aluminium parts removed from the Kickboard
Parts past saving
0321 Jan 2022

Some cleaned

Everything else got cleaned. The bolts went in for a soak, and the fender, bushings, springs and screws were cleaned up and laid out ready to go back on.

Bolts soaking in a tub of liquid
Bolts in for a soak
Cleaned fender, red bushings, springs and screws laid out on paper towels
Cleaned and laid out
0421–22 Jan 2022

Looking a lot better already

The front end went back together with new clear wheels and red springs, and everything was looking a lot better already.

Next the old grip tape came off the deck, ready for fresh grip later on.

Front fork rebuilt with new clear wheels and red springs
New wheels and springs
Old grip tape being peeled off the deck
Old grip coming off
05Mar 2022

Back to sparkling

This was the big one. A huge amount of work was required sanding and polishing the aluminium back to sparkling.

The fork casting took the longest: sanded and polished on an old towel, a bit shinier every session, until the dull grey had turned into a proper mirror finish.

Fork casting part-way through sanding
Sanding under way
Fork casting from the front, polished
Front, polished
Fork casting from below, polished to a shine
Getting there
Polished fork casting from the side
Mirror finish
Polished fork casting from another angle
Every angle
069 Mar 2022

All put back together

Everything looking fresh, all put back together: polished fork and fender, clear wheels, red springs and new black grip on the deck.

The restored Kickboard reassembled on the table
Back together
Front view of the polished fork with clear wheels
Twin front wheels
Side view of the reassembled Kickboard
Side view
Front fork close up with red springs
Red springs
Polished rear fender and new black grip
Rear fender and grip
Rear wheel and polished fender from the side
Rear, side
0711–20 Mar 2022

The badge

Then a bit of work on the decal / badge. It is, after all, iconic.

It started worn and crusty. I took it back to bare metal, then filled the background black again so the K2 stood out like it should.

The K2 badge, worn and crusty
As it was
The K2 badge stripped back to bare metal
Back to bare metal
The K2 badge restored with a black background
Restored
The restored K2 badge on a cutting mat
Ready to go back on
0828 Mar 2022

Finished, with a mini me

Finished. Badge back on the fork, aluminium shining and rolling again.

And for the photos it got some company: a K2 Kickboard fingerboard toy, still in its blister pack.

The finished K2 Kickboard Pro
Finished
The finished Kickboard with the fingerboard toy
With the mini me
Front fork with the restored K2 badge
Badge back on
Polished rear fender and grip, finished
Rear, finished
The scooter with the fingerboard toy in front
Big and small
Close up of the fingerboard Kickboard toy
The mini me
Front of the K2 Kickboard fingerboard toy package
Package front
Back of the K2 Kickboard fingerboard toy package
Package back
Spin Therapy
Up next · 04
Spin Therapy
3D printing
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